Wednesday, May 19, 2021

New Research Could Help Manufacturers Avoid 3D-Printing Pitfall

For destressing printed metal parts, 'island scanning' may not be the cure-all after all.
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New Research Could Help Manufacturers Avoid 3D-Printing Pitfall

Heat maps in blue and red show the levels of stress within four 3D-printed metal bridges.

A research team has found that a method commonly used to skirt one of metal 3D printing's biggest problems may be far from a silver bullet.

For manufacturers, 3D printing, or additive manufacturing, provides a means of building complex-shaped parts that are more durable, lighter and more environmentally friendly than those made through traditional methods. The industry is burgeoning, with some predicting it to double in size every three years, but growth often goes hand in hand with growing pains.

Residual stress, a byproduct of the repeated heating and cooling inherent to metal printing processes, can introduce defects into parts and, in some cases, damage printers. To better understand how residual stress forms, and how it might be curbed, researchers at the National Institute of Standards and Technology (NIST), Lawrence Livermore National Laboratory, Los Alamos National Laboratory and other institutions closely examined the effects of different printing patterns in titanium alloy parts made with a common laser-based method.

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IN CASE YOU MISSED IT

Polymer curing plot shows purple square on left side with rings of blue and green around it.

Nanocylinder Vibrations Help Quantify Polymer Curing for 3D Printing

Dec. 10, 2020
In a step toward making more accurate and uniform 3D-printed parts such as personalized prosthetics and dental materials, researchers at NIST have demonstrated a method of measuring the rate at which microscopic regions of a liquid raw material harden into a solid plastic when exposed to light.
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